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微小衛(wèi)星解鎖分離裝置主結構設計分析及優(yōu)化

Main structural design analysis and optimization of connection and separation mechanism of minisatellite

  • 摘要: 文章介紹了某小衛(wèi)星包帶式星箭解鎖分離裝置初樣產(chǎn)品的設計方案,建立了該裝置的有限元模型,并通過軸向壓縮靜力試驗驗證了該模型的有效性。衛(wèi)星用質心處的集中質量點代替,對解鎖分離裝置進行了模態(tài)與靜力分析,驗證了其主結構設計的合理性,同時還具有較高的安全裕度和可優(yōu)化空間。以衛(wèi)星總質量為目標函數(shù),解鎖分離裝置主結構各構件的壁厚為設計變量,并以初樣產(chǎn)品的橫向、軸向和扭轉的基頻以及其主結構強度滿足設計要求為約束條件,進行了靈敏度分析和優(yōu)化設計,優(yōu)化后的解鎖分離裝置總質量減少了1.5 kg。

     

    Abstract: This paper presents the initial design scheme of a clamp band system between the minisatellite and the launch vehicle. The finite element model (FEM) of this product is built. By performing an axial compression test, the validity of the finite element model is verified. After that, replacing the satellite with a concentrated mass point at the center of the mass, the rationality of the main structure design is validated through the modal analysis and the static analysis. It is shown that the structure has a large margin of safety and a potential for optimization. The sensitivity analysis and the design optimization are carried out by using the total mass of the satellite as the objective function, the component’s thicknesses of the main structure as the design variables, the natural frequencies in the lateral, the longitudinal and the torsional directions keeping unchanged and the strength of the main structure meeting the design requirements as constraints. The optimization reduces the total mass of the product by 11 %.

     

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